It involves the cutting speed of the Zünd S3 as well as job retrieval via barcode scan and short setup times. In order to be profitable, we must have very short lead times that is absolutely key." And speed goes beyond mere cutting. Without digital cutting, our production workflow would not be possible at all: “Every piece of clothing is customized. In a smart factory, printing, cutting, sewing, and logistics mesh together like well-oiled gears. “It accounts for 33% of our success, while digital printing and sewing each contribute another third". “To be able to do this, we need smart production methods-digital cutting, digital printing, direct-to-garment, roll to roll." Digital cutting is a central component of the smart factory. Print Logistic can now produce thousands of personalized items of clothing in less than 72 hours from receiving an order. For us, smart means bringing every part of production back in-house so we can cover the entire value chain." Those are often far away and entail lengthy delivery routes, which make profits possible only when it comes to very high volumes. The intelligence lies in the production process as a whole, he explains: “In conventional garment manufacturing, individual production processes are outsourced to different companies. And the concept of "small" hardly applies to anything in their operation besides, perhaps, production quantities per job. In his opinion, "micro" makes it sound too small scale, too inconsequential. Instead, he prefers to call it a "smart factory". Michal Tracz isn't crazy about the micro-factory designation. ![]() The plan to no longer just print finished textiles delivered to them but to bring the entire production process in-house was put into practice. A joint venture with an investor they were able to convince of their micro-factory idea gave them an additional boost. They do not, however, offer their own customer portal. ![]() ![]() Tracz says: "It quickly became clear to us that custom garment fabric would be the next big thing." They developed their own print-on-demand solution, which is now connected with online shops of major providers across Europe. Victor and Michal saw the potential and began building their own micro factory, one of the first such efforts in Poland. In the garment industry, fully integrated, intelligent production cells, so called micro factories, began to form. For Print Logistic, the solution presented itself in web-to-print, a market in which fully automated digital production systems are key to driving growth.
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